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This is still rare given the large number of flights, but reports of overheated or faulty devices from passengers have almost doubled between 2024 and 2025

Retrieved January 30, 2020

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Pre-Repair Checklist for Headliner Service Photograph damage from multiple angles with reference measurements Inspect entire headliner for additional damage, sagging, or discoloration Verify customer expectations align with realistic repair outcomes Check for curtain airbag systems that affect removal procedures Determine if windshield removal is required for headliner extraction Source replacement part or verify professional repair availability Order all necessary trim clips, connectors, and fasteners before disassembly Verify all electrical functions before beginning removal Protect interior surfaces with drop cloths during overhead work Confirm proper workspace for headliner board storage during service Schedule adequate cure time before vehicle return to customer Plan post-installation function testing for all electrical components Mfg: VIM Tools Part #: DT6200 Mfg: OTC Tools and Equipment Part #: 4551 Mfg: OTC Tools and Equipment Part #: 4551-2 Frequently Asked Questions Can small cigarette burns be repaired without replacing the entire headliner